Making
the World a More Reliable Place
Product reliability and
quality have become national concerns and worldwide issues.
To promote the implementation of reliability-centered
technology and quality-oriented service, the World
Reliability Organization, headed by President Cheng-Shien
Chang, is currently creating an International Reliability
Index.
The IRI project, which has been underway for a year and a
half, will rate each country by conducting evaluations of
its various regions, including cities, counties, states and
provinces. Each country will then receive a score based upon
four factors: education, government, engineering and
management. In the case of education, the WRO will conduct a
search within a region of the scholarly papers that are
concerned with quality and reliability issues. Businesses
will be rated on the quality of the products and services
they offer.
The index's cre-dibility will rely on mathematical
methods, including Tag-uchi and Baysian analysis, and its
accuracy will be subject to constant evaluation. Chang hopes
to have a single quality value for each region evaluated.
However, the index currently has two subindexes: quality and
the reliability effort. In some cases, "these two factors
may not be going in the same direction," says Chang, and so
by featuring these two different scores, he hopes to give a
more accurate quality assessment of each region.
Chang is using the index to specifically target
government agencies -- he hopes that governments will use
the IRI to analyze quality in their regions and/or
countries, and that the index will urge them toward
self-assessment, improvement and a healthy attitude of
competition with other countries. The index has already been
introduced into the United States, Sweden, Canada, China and
Switzerland, and has been formally adopted and used in
Taiwan. The WRO hopes that the World Bank and the United
Nations will eventually adopt the IRI as well. The index
should also prove valuable for businesses, emphasizes Chang.
The index will be introduced in an annual report in paper
format; Chang plans to eventually offer the index in other,
easily accessible formats, including online. For more
information on the IRI, check out their Web sites.
otal.umd.edu/~cschang/iri.html
EH&S
Integrate
Society's priorities often
determine the ways businesses must develop in order to stay
on top, and this is certainly true in the case of people's
concerns with the environment.
The primary reason for the rapid pace of EH&S
business integration is that the current generation of
leaders believe in and understand business integration and
sustainable development, says Jack Giampalmi, director of
The Conference Board's Townley Global Management Center for
Environment, Health & Safety.
" Just as the music of Frank Sinatra was integrated with
a new recording technology each time one was the
state-of-the-art -- from 78 r.p.m. records to CDs and the
Web -- businesses, to remain competitive, have had to adapt
to priorities of the times," observes Giampalmi. "There is
now a direct relationship between business success and
effective EH&S practices, and it will continue into the
next century."
For a company's products and services to remain viable,
EH&S managers must use the best technology available.
Giampalmi cites leading organizations nationwide that are
integrating EH&S practices with their core businesses,
including Alcoa, which uses technology to evaluate the cost
of remediation over the life of a project, and Ford, which
is using life-cycle analysis.
UpsideDownsizing
While job
elimination remains a fact of life at many major U.S.
companies, job creation is rising dramatically, according to
the American Management Association's 10th annual survey of
the U.S. work force.
Forty-nine percent of the 1,441 companies surveyed
reported job eliminations in the period between June 1995
and June 1996. At the same time, 68 percent of surveyed
firms created jobs. In companies that reported job
eliminations, concurrent job creation within these same
companies meant that their actual work force number
remained, on average, virtually stable.
This means that companies are undergoing a metamorphosis
-- a change of priorities in what types of employees are
necessary.
" Companies are redistributing their work forces to
better meet today's complex and rapidly shifting market
demands," explains Eric Rolfe Greenberg, AMA director of
management studies.
To get a copy of the survey, call the AMA at (212)
903-8052 or fax (212) 903-8404.
www.amanet.org
Program Builds Bridge Between
Schools and Industry
Perry Wiltsie had a
problem. Over the last few years, his company, Vanamatic, in
Delphos, Ohio, has been expanding, and locating qualified
new employees was difficult. "We found that the level of
expertise of the individuals seeking employment here was not
exactly what we needed," recalls Wiltsie, Vanamatic's
quality president. And with an estimated cost of $500 to
train just one employee, Wiltsie saw the need for preparing
students for jobs in industry.
Wiltsie mentioned his concern to Robert Kiracofe,
principal of Delphos Jefferson Senior High School, and
suggested the school offer students a course in statistical
process control. After approval by the school board, The
Crosby Co. donated enough SPC training software for 18
students, and Vanamatic donated three computers to help the
program get started. The SPC workshop was first offered on a
voluntary basis to Delphos Jefferson High's Industrial Tech
IV class.
Each of the original students passed the workshop, which
has since been expanded to the school's agriculture program.
Wiltsie also reported that the program has netted its first
success.
" Our most recent employee was a graduate of the high
school and participated in the SPC program," says Wiltsie.
The young man listed the SPC workshop on his
résumé, which gained him an interview and,
eventually, the job. Wiltsie points out that, without the
SPC training the student received, he wouldn't have been
considered qualified enough for the job.
The program is slated to continue at Jefferson Senior
High. The program's teachers decided that it was a positive
experience for two reasons: Students gain an understanding
of industry, and, for students that aren't college-bound,
the workshop provides them with skills and options to take
with them into the workplace. Seniors Doug Rahrig and Jim
Rode took the SPC course, and both believe it was
beneficial. Rahrig, who plans to study mechanical
engineering in college, says of the workshop, "It's probably
going to help me get a job in a better factory."
CQM Now Offering Educational
Opportunities to Nonmembers
Mutual learning has become
a trend in corporate training. Executives and senior
management teams -- within and across organizations and
industries -- are learning the best, cutting-edge business
practices from each other: They conduct research; share
personal experiences in study groups, roundtables and other
networking activities; develop and teach courses; write
journal articles; and conduct seminars.
The Center for Quality Management, a nonprofit
organization with more than 75 member companies, including
L.L. Bean and Bose Corp., has based a successful series of
courses on the principle of mutual learning.
" Companies are seeking a new paradigm for management
education that will help them respond more effectively to
fierce competition, shrinking time-to-market cycles and
increasing demand for customized products and services,"
observes Toby Woll, CQM's executive director. "Mutual
learning is rapidly emerging among industry leaders as an
outstanding way to spread best-in-class management practices
throughout their organizations."
CEOs and managers from CQM member companies work together
in developing, teaching and attending courses, bringing
together their knowledge and experiences in order to address
the most pressing business issues. What results is a mutual
learning system that combines educational offerings with
research initiatives, networking activities and
publications, says Woll.
An example of the coursework's success is Analog Devices'
collaboration with CQM members Hewlett-Packard and Teradyne
to share information about hoshin planning. This Japanese
methodology has helped Teradyne ensure that its more than
1,000 active quality improvement teams work on projects
closely aligned with the company's business goals. Through
hoshin planning, Analog Devices improved its new product
shipping from $125 million in 1995 to $300 million in 1996.
And Hewlett-Packard used the process to slash $8.4 million
in manufacturing costs in one year.
CEOs on the Phone
Have you ever wondered
about the telephone habits of your average CEO? The typical
CEO spends two hours a day on the phone, places calls
personally and tries to return calls the same day they're
received, according to an American Management Association
survey-by-fax of 1,073 executives.
CEOs hardly differ from other senior executives in phone
time -- more than financial officers (1.9 hours) but less
than marketing executives (2.5 hours), the survey found.
CEOs generally place calls personally (95%), but are far
less likely than others to answer their own phones (42%,
compared with 74% of other executives), particularly in
small companies.
State Quality Awards Update
In the February 1997
Quality Digest, we featured a directory of state quality
awards offered throughout the United States. Since then, we
have been contacted by a few states who have provided us
with award information not previously available.
Indiana Quality Improvement Award -- This
biannual award, designed specifically for Indiana
businesses, recognizes manufacturing, service and education
organizations that meet well-defined evaluation and
improvement standards. For more information, call Bob Fryer
at (317) 635-3058 or fax (317) 231-7095.
Kansas Award for Excellence -- Though currently
without a program, Kansas is developing a Baldrige-based
award. For more information, call the Kansas Award for
Excellence office at (800) 743-6767 or fax (316) 529-1037.
Mississippi Quality Award -- Patterned after
the Baldrige Award, this award focuses on economic
development rather than competition. The award has four
levels: Quality Interest, Quality Commitment, the Excellence
Award and the Governor's Award. Companies at all levels of
quality achievement are encouraged to apply; any public or
privately held organization of any size located in the state
of Mississippi is eligible. For more information, call Duane
Hamill at (601) 982-6739 or fax (601) 982-6365.
Wyoming State Quality Award -- All
organizations are eligible for this Baldrige-based award,
which is judged on the basis of three elements: leadership,
human resource development and management, and customer
satisfaction and operational improvement. For more
information, contact Jere Hawn, executive director,
Department of Commerce, Economic Development, 6101
Yellowtale Road, Cheyenne, WY 82002, telephone (307)
777-7133, fax (307) 777-5840.
Correction: The fax number for the Arizona Governor's
Award for Quality was incorrect in the 1997 State Quality
Awards Directory. The fax number is (602) 655-8089.
Boosting Team Productivity
In business, it's common
for people from different areas of a company to come together as a team
without clearly understanding what each team member really does. However,
for teams to truly succeed, they must reach two levels of understanding:
horizontal and vertical, says Jack Gillespie, editor of Communication
Briefings, a publisher of management-communication resources.
"Horizontal occurs between teammates working at the same
level; vertical occurs between managers and employees on the
team," says Gillespie. "If teammates don't understand one
another's roles, they risk miscommunicating, wasting time
and making costly mistakes."
To help all team members understand one another's roles,
the video Everyone's Teamwork Role suggests using the "TEAM"
approach:
Teach one another what you do and what you
bring to the team. Share personal strengths, skills and
roles.
Empathize by showing that you understand your
teammates. Listen for phrases that tell you how your
teammates really feel about something.
Ask questions. To better understand your
teammates, use a mix of open, closed and "what if" questions
to encourage definitive answers, opinions and to gather
facts.
Motivate teammates -- It's not just the team
leader's job to motivate. Offer praise to your teammates
when their efforts produce positive results.
For more information, call Communication Briefings at
(800) 888-2086 or contact their Web site.
www.combriefings.com
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