The Seven Elements of Excellence
H. James Harrington
jharrington@qualitydigest.com
Most people think they understand
quality and excellence, but very few people will agree on
a common definition of either term. One of the first things
an organization must do is to define some of the basic improvement
rules and concepts that it will use as building blocks in
its improvement process. The executive improvement team
should develop and answer the following basic improvement
questions:
What is the definition of quality? The meaning of quality
is based on personal experience, and everyone defines it
in his or her own way. Philip Crosby defined it as “conformance
to requirements.”
W. Edwards Deming said: “Quality control does not
mean achieving perfection. It means the efficient production
of the quality that the market expects.” Joseph M.
Juran defines quality as “fitness for use.”
Armand V. Feigenbaum calls quality “the total composite
product and service characteristics of marketing, engineering,
manufacturing and maintenance through which the product
and service in use will meet the expectations of the customer.”
The American Society for Quality and the American National
Standards Institute define quality as “the totality
of features and characteristics of a product or service
that bear on its ability to satisfy a given need.”
Webster’s Third New International Dictionary defines
it as “degree of excellence.” I define it as
“meeting or exceeding customers’ expectations
at a cost that represents value to them.”
When it comes down to it, the word can mean just about
anything the customer wants it to mean. However it’s
defined, customers around the world want more of it. A yearly
public buying survey prepared by Yankelovich, Skelly and
White, an opinion-research firm, shows that customers are
willing to pay more for better quality. Kikkoman President
Katsume Mogi states, “You have to know what the consumer
wants as well as what he needs, then you must satisfy him
with quality.”
The first place the organization should look for guidance
is in the company quality policy. A quality policy commits
each employee to provide the customer with competitive quality
products and/or services on schedule and includes not only
the end product or service that is delivered outside the
company but also the service or product provided to other
employees within the company. Furthermore, because quality
is everybody’s job, the definition must encompass
this holistic scope. Limiting quality to the factory floor
or just to the external customer is a sure way to increase
costs, reduce productivity and eventually bring failure
to your company.
Keeping this broader customer perspective in mind, one
definition of quality might be “meeting or exceeding
the internal and external customers’ expectations
at a price they can afford and when they need your product
or service.”
What is the definition of excellence? Starting from the
definition of quality just described, we define excellence
as “surpassing internal and external customers’
expectations at a price that represents value to them, and
delivering consistent performance without repair or excuses.”
What is the ultimate objective? Companies around the world
have adopted a very simple objective: eliminate errors.
But Six Sigma allows 3.4 errors per million opportunities.
Certainly, milestones provide encouragement and evidence
of progress, but our ultimate goal should always be error-free
performance. It’s a challenge that makes us better
than we were and provides the incentive to be better than
we are.
The term “errors” was selected instead of
“defects” because errors apply to everyone--the
factory worker, the repairman, the engineer, the manager
and the like. In today’s environment, a major portion
of our thrust for excellence must be directed at the support
operations because they account for a major portion of our
total expenditures. In most cases, the savings that can
be made in these support areas far outweigh the gains that
can be made in the manufacturing environment. Manufacturing
activities have been measured and controlled for years,
but the service areas have gone virtually untouched.
What is the strategy for obtaining excellence? Improvement
is achieved in small steps by correcting individual problems.
Thus, the strategy might be to be better tomorrow than we
are today. A continuous improvement approach should improve
the organization’s performance by 5 to 15 percent
per year.
What method will be used to obtain excellence? In many companies
that have adopted the improvement process, the method is
total involvement of all employees to obtain the balance
between preventing problems from occurring and evaluating
problems that do occur to correct them and then prevent
them from recurring. (In most companies, there is a need
to spend much more effort in preventing problems so that
less effort needs to be spent in correcting them.)
Who is responsible? In the improvement process, quality
is everybody’s responsibility. No individual, no department,
no organization is immune. But when problems do occur, fix
them without blame.
How will improvement be measured? Lee Iacocca said, “If
you do the job right the first time, you get both quality
and productivity.” The way you measure improvement
is increased return on assets, value added per employee,
profits and customer satisfaction. Stop measuring the cost
of each project. If it doesn’t hit the bottom line,
it doesn’t count.
H. James Harrington is CEO of the Harrington Institute
Inc. and chairman of the board of Harrington Group. Visit
his Web site at www.harrington-institute.com.
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