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Departments: Quality Applications
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U.S. Marines Employ Carousel Technology

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Height Gages Make Short Work of Quality Assurance

U.S. Marines Employ Carousel Technology
FKI Logistex White Systems Container Carousels

Soldiers milled around their Abrams tanks and Bradley fighting vehicles under a relentless Iraqi sun, taking inventory of broken and damaged parts while a gathering sandstorm scoured everything in sight. Like the cruel airborne cousin of the southern dunes, the Sharqi winds sandblasted both skin and steel alike, filtering insidiously into areas of mechanical vulnerability and causing the repair list to grow even longer. The soldiers would need a warehouse full of parts to repair their equipment and vehicles. Instead, they received carousels.

Most military buffs are familiar with the concept of supply lines and their vulnerability in the Iraqi desert. Far fewer understand what these lines are actually supplying. In addition to ammunition, rations, medical supplies and equipment, troops on the front line needed thousands of small maintenance and repair parts to continue the march to Baghdad. The task of supplying our forces with these materials fell to U.S. Marines, who turned accordingly to FKI Logistex White Systems for an appropriate solution. Because it’s difficult to land an entire warehouse on a Kuwaiti beachhead, White Systems supplied the Marines with a container carousel system that accomplished the same ultimate goal.

The first White Systems container carousel was deployed at Camp Fox in the desert bordering Kuwait City. Part of an order of 19 identical systems, the mini-warehouse is used by the Marines’ special-purpose Marine Air-Ground Task Force. The carousel began its odyssey at the Blount Island Marine base in Jacksonville, Florida, where it was stocked with necessary parts and components. The container was then shipped to Kuwait and trucked to the field. The product’s design is a testament to robust engineering, as it can withstand helicopter drops into difficult-to-reach staging areas. This dedication to the demands of military theatre was no accident. “I worked hand-in-hand with White Systems to ensure that the proper features were put into the carousels,” remembers Lt. Col. Paul Turner, logistics director for the Blount Island command prepositioning program. Turner conceptualized the equipment after working with several larger carousels at North Carolina’s Camp Lejeune five years earlier.

Housed in a container for rapid deployment in remote locations, the White Systems container carousel is a self-contained automated system of linked bins that travel around an oval track housed inside a shipping container. When commanded, the bins rotate to bring the parts to the picker via the shortest route. “The primary goal of the container carousels is to provide high-density storage and dedicated locations for materials,” says John Molloy, vice president of FKI Logistex White Systems. “We’ve designed them to give the Marines the flexibility and durability they need to store and retrieve small parts in the field.”

The carousels use the entire interior of the container for storage--a total of 388 cubic feet--and feature a bin capacity of 2,000 lb each. The system also includes an RS-232 port for computer hookup. In the grueling deserts of Iraq, the systems must be able to handle extreme temperature fluctuation, and are therefore equipped to operate in temperatures from –30° to 120° F. Furthermore, the carousel units are tested to operate at a 15-degree angle with an unbalanced load, a crucial feature if the container is dropped on an incline. “These carousels are an excellent way to mobilize inventory for rapid deployment of any material that fits, be it firefighting out West or the war in Iraq,” says Molloy. “They can also be operated in a refrigerated environment or even for use in mobilizing drug or vaccine distribution in the event of an epidemic or bioterrorism attack.”

The Marines using the carousel units haven’t taken them for granted. Managing a massive inventory of components critical to a military campaign is no small task, and the White Systems carousels have simplified it immensely. “These units came on shore with our Marines in Kuwait and operated as a small-parts storage and retrieval system in their field warehouse setup,” recalls Lt. Col. Al Will, project officer with the Marine Forces Atlantic. “As you can imagine, managing all of the small items necessary for the field can be difficult without this type of system.”

Thousands of miles from home, battling both the elements and enemy fighters, the last thing U.S. Marines need is further difficulty. White Systems’ container carousels may not be actively involved in the fighting, but they remain integral to the soldiers’ success.

FKI Logistex White Systems Container Carousels

Benefits

  • 388 cubic feet storage capacity, 2,000 lb per bin
  • Operable from –30° to 120° F
  • Ready to use and completely assembled upon shipment
  • 24–7 customer support

www.fkilogistex.com