(Hexagon Manufacturing Intelligence: North Kingstown, RI) -- Hexagon’s Manufacturing Intelligence division has been awarded the Red Dot Design Award, recognizing outstanding product design quality. Established in 1955, the Red Dot Design Award is one of the world’s most sought-after distinctions for excellence in design. The international jury of experts assesses products on criteria such as aesthetics, degree of innovation, functionality, ergonomics, and sustainability.
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This year, Hexagon’s pioneering SmartScan VR800 structured light scanner has been awarded the prize in the product design category, reflecting the quality of the user experience, ergonomics, and the consistent and attractive application of Hexagon’s design language. The function was equally important. As the manufacturing industry’s first optical 3D scanner featuring a motorized zoom lens, the SmartScan VR800 fundamentally changes users’ experiences so they can obtain high-resolution scans of inspected parts in a matter of seconds.
“Our design choices shape the user experience,” says Matthias Wieser, VP of product design at Hexagon. “In order to develop products that are intuitive and efficient to use, we always try to simplify complexity and understand the user’s true needs. A cohesive design language was an added consideration to establish the company’s identity in the SmartScan VR800, resulting in a professional and functional product that is both visually appealing and recognizable as Hexagon. Clarity can be beautiful!”
The interdisciplinary nature of Hexagon’s team was crucial in developing this product, says Dirk Rieke-Zapp, senior product manager for structured light and photogrammetry at Hexagon. “The expertise of our companywide Innovation Hub researchers allowed for key design features to come to fruition, such as the zoom lens, the carbon fiber frame, and an embedded control unit. The expertise of the team allowed us to embrace innovation and fulfill the expectations of our target design.”
Hexagon is at the fore of innovation in digital reality solutions that combine sensor, software, and autonomous technologies. With 15% of net sales invested in R&D, more than 5,500 active patents, and more than 6,500 R&D employees supported by dedicated innovation centers across the globe, the company leverages innovation processes to create groundbreaking solutions. The SmartScan VR800 is one such example of innovation that benefits global manufacturers.
Focus on R&D
Traditional structured light scanners require manual recalibration with every lens change, compromising efficiency. By contrast, the SmartScan VR800 remains calibrated as the scanner zooms in on the desired area without sacrificing precision, delivering a resolution range from 238 to 49 microns. Integrating a zoom lens into a 3D scanner’s design presents significant technical challenges, which is why such a solution hadn’t been developed before. Many factors needed to be taken into account to accommodate a zoom lens, including a robust frame and calibration capabilities, all while maintaining portability and performance.
Developed in collaboration with colleagues from Hexagon’s Swiss Innovation Hub, the scanner’s unique closed zoom lens design replaces the need for multiple lenses, streamlining scanning into a single process and simplifying operation for expert and new users. A custom-built carbon fiber frame was developed to accommodate the cameras and lenses, ensuring the thermal stability of the scanner and allowing customers to use the equipment to perform accurate measurements for longer intervals between calibrations.
Ergonomic design for people or cobots
Ergonomic design was a crucial consideration during the design process, particularly considering the role that truly portable scanners will have in automated manufacturing processes. Hexagon’s design team prioritized usability for industrial professionals, investing significant effort into understanding user needs and solving their pain points.
Setting the SmartScan VR800 apart from many of its predecessors is its integrated controller unit, which provides fast on-device processing and optimization of scan data. Traditional scanners have a separate control box that must be set up alongside the scanner, occupying additional space on the shop floor. The VR800’s embedded control unit requires just two cables, enhancing portability and freedom of movement. This is complemented by the scanner’s universal quick-mounting interface, which provides stability when mounted on any robotic arm or tripod.
By addressing hands-on user challenges with future-looking design and engineering, the SmartScan VR800 exemplifies Hexagon’s commitment to pushing technical boundaries to improve how people work in manufacturing and quality inspection.
See the VR800 at work on Hexagon’s website.
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