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Alex Tihonov/Adobe

Improvement Tools
Flying Blind: What Your Quality Data Miss Every Shift
Kevin Turpin
A sound that’s slightly off before a bearing fails. A smell that shows up before a chemical reaction runs hot. A texture that feels wrong before any instrument confirms it. Frontline workers pick up on signals like these constantly and, most of the time, nothing in the plant is built to capture what they notice. Take a line worker at a food manufacturing plant who notices something off about a…
People Management
5 Keys to Successfully Allocate Work
Mike Figliuolo

As the leader of a high-performing team, how you distribute and balance work for members of that team is a critical success factor. It needs to be done fairly. Note, I didn’t say equally. Work allocation needs to be done fairly because you want your team to operate on the basis of equality. You want people to work on things they’re good at, but also do what excites them.

Here…

Resource Management
Dark Output Is Distorting AI Economics
Gleb Tsipursky

The easiest AI costs to count could become the least important part of the story. SemiAnalysis gives a better name to the harder problem: dark output, the economic value created by AI that remains invisible or badly distorted in GDP, price measures, labor data, and industry accounts.

A company can see its data-center bill, software subscription, token spend, and head count…

Improvement Tools
The 20% Tax: Why You Can’t Inspect Your Way to Quality
James Glover

At a typical manufacturer, the cost of poor quality runs to 15–20% of sales. Shellye Archambeau, a Quality Digest contributor, once put a face on that number: A $250 million company added up its repair, rework, scrap, warranty, and write-off costs, and found they equaled 20% of sales. That’s one full day of every five-day week spent making scrap—about $200,000 a day.

Most plants…

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What’s a 150-Year-Old Meat Chopper Have to Do With America’s Favorite Sports Car?

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Features
Connecting OES, X-ray, CMM, and Traceability in Aluminum Casting
Boning Xu
A foundry can produce an impressive inspection package and still leave its customer with an…
Why Leaders Must Get Good at Arguing
Derek Deasy, Enoch Li
From disagreements over the right strategy to heated recriminations following a project failure,…
Beyond the Statistics: Implementing the New VDA AIAG SPC Manual
Marc Schaeffers
With the publication of the new VDA AIAG SPC Manual in July 2026, one of the most significant…
Regulatory Harmonization: IMDRF, GHWP, and the Road Ahead
Grant Ramaley
Medical device companies selling into multiple countries don’t answer to one global regulator. They…
Language Lessons: How LLMs Are Transforming Research
Dave Gilson
When President Donald Trump announced a wave of tariffs in early 2025, he launched a war of words.…
Book Preview
The Psychology of AI Adoption at Work
Quality Digest, Gleb Tsipursky
The ongoing AI boom seems to permeate, and sometimes call into doubt, every aspect of almost…
The Different Philosophies Driving AI Regulation Today
Cornelia C. Walther
A CEO doesn’t need to read every AI law to understand why regulation matters. It shows up in…
More Features
News
Momentum Technologies Achieves Record Purity Milestones for Rare Earths
(Momentum Technologies: Carrollton, TX) -- Momentum Technologies, a critical minerals refining and…
Fluke Empowers Calibration Labs With CalStudio Conduit
(Fluke: Everett, WA) -- Calibration laboratories are under growing pressure to do more with fewer…
APM Steam Trap Surveys Optimize Healthcare Steam Systems for Efficiency and Safety
(APM Steam: Woburn, MA) -- American Plant Maintenance (APM Steam), a leading provider of steam…
QT9 Software to Showcase Integrated QMS and ERP Platforms at IMTS 2026
(QT9 Software: Aurora, IL) -- QT9 Software, a global technology leader in quality management…
NIST Researchers Correct Common Error Confounding Nanotech Measurements
(NIST: Gaithersburg, MD) -- Nanoscience, which studies small objects, has a big problem. According…
LG Electronics Builds New Smart Factory in Brazil
(LG Electronics: Seoul, South Korea) -- LG Electronics (LG) has opened a new plant in Paraná,…
U-tec Flexible Changing System Now Offered for Live Tools
(Platinum Tooling: Prospect Heights, IL) -- Heimatec, a world leader in live tools, angle heads,…
Baldrige Foundation Releases 2026 Baldrige Excellence Framework
(Baldrige Foundation: Washington, DC) -- The Foundation for the Malcolm Baldrige National Quality…
More News

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