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Improvement Tools
Why Validated Manufacturing Processes Still Fail
Yuan Wang
Most manufacturing engineers have experienced some version of the same problem: A production process successfully completes validation. The production part approval process (PPAP) is approved. Yield is stable, customer requirements are being met, and everyone assumes the process is under control. Then one day, defects begin to appear. When that happens, the natural reaction is usually to look at…
Improvement Tools
3 Steps to Reduce Your Manufacturing Cycle Time
Adam Grabowski

Imagine running a race where every second counts and your competition is constantly breathing down your neck. That’s the magic (or madness) of cycle time. It’s the secret ingredient that transforms a sluggish assembly line into a well-oiled machine churning out products faster than you can say “efficiency.”

Whether you’re looking to slash costs, delight customers, or simply keep…

Improvement Tools
The 5 Maintenance Reports That Operations Leaders Use Most
Alexandra Vazquez

Operations leaders usually have more maintenance data than they can use.

They probably have access to dozens of dashboards, automated emails, and spreadsheets. But when an important asset fails, the “why” sticks around.

Effective maintenance reporting should act as a filter, not a firehose. It should tell you exactly where your budget is leaking and which assets are…

Manufacturing
The Science Behind Ketchup Pouring Could Lead to Ceramic 3D Printing
Brian Gutierrez

3D printing has matured from a speculative sci-fi fantasy into a practical tool. Plastic is the most commonly used material for 3D printing, but research at the National Institute of Standards and Technology (NIST) is helping expand 3D printing into a new area—ceramics. Small details matter when it comes to printing ceramics, and those details can only be perfected if there’s a reliable way to…

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What’s a 150-Year-Old Meat Chopper Have to Do With America’s Favorite Sports Car?

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Features
Why Faster Scanners Don’t Always Mean Faster Inspection
Darren Goh
Ask anyone who’s bought a handheld 3D scanner with optical tracking system in the last few years…
AI’s Role in Strengthening the Future Workforce for Healthcare Technology Management
Rob Moorey
The healthcare technology management (HTM) industry is facing a looming labor shortage and must…
ISO 9001 Sets New Rules of Play for Quality Management
Vick Vaishnavi
The complexity of today’s manufacturing operations and ever-evolving digital disruptions, including…
The Inspection Passed. The Product Still Failed.
Dan Leiva
The vision system scanned the part and logged a pass. The SPC chart stayed inside its control…
Can Leaders Count on Self-Organization?
Phanish Puranam
When a CEO tells me they wish their employees were more capable of “self-organizing,” I usually ask…
ERP Testing: Why Projects Fail Before Going Live
Carl Andrews
Enterprise resource planning (ERP) projects are among the most significant technology investments…
The Mysterious Process of Human Learning That Machines Can’t Copy
Aimee Levitt
The premise of AI large language models (LLMs) is that any problem can be solved by vacuuming up as…
More Features
News
Momentum Technologies Achieves Record Purity Milestones for Rare Earths
(Momentum Technologies: Carrollton, TX) -- Momentum Technologies, a critical minerals refining and…
As Skilled Workers Retire, FABTECH 2026 Builds Up the Next Generation
(FABTECH: Las Vegas) -- FABTECH, the largest metal-forming, fabricating, welding, and finishing…
MOCO Connectors Unveils Push-Pull Connectors and M Series Circular Connectors
(MOCO Connectors: Shenzhen, China) -- MOCO Connectors has announced the availability of its push-…
IMTS 2026
VersaBuilt Showcases Practical CNC Automation Solutions for High-Mix Manufacturing
(VersaBuilt: Boise, ID) -- VersaBuilt will showcase its standardized CNC automation solutions at…
Flow Showcases the Future of Fabrication at IMTS 2026
(Flow International: Kent, WA) -- Flow International, a global leader in waterjet technology and…
Wall Colmonoy Launches Surfacing Alloys Microsite
(Wall Colmonoy: Madison Heights, MI) -- Wall Colmonoy announces the launch of its new Alloy…
Evident SLIDEVIEW VS200 Reveals More Biology in Every Scan
(Evident: Needham, MA) -- Evident introduces its newly enhanced SLIDEVIEW VS200 universal slide…
Atheer Signals a New Era for Industrial Operations With AiR Intelligence
(Atheer: Santa Clara, CA) -- Atheer, a leader in AI-powered work execution software for asset-…
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