Click here to download the Excel worksheet used in this article.
Many people use Microsoft Excel on a daily basis. Yet few people realize the extent of Excel's analytical capabilities. Fewer still put these capabilities to work for process improvement, product improvement and profit.Most Excel users are aware of the common formulas and charts. But with some creativity, users can produce tools like control charts, Pareto charts and box-and-whisker plots (see "Using Excel for Data Analysis," Quality Digest, October 1997). And with a little guidance, users can employ more advanced statistical methods with Excel. This article presents a how-to approach for one such advanced technique-Weibull analysis.
You haven't turned the page yet? Those of you who remain probably fall under one of two categories: those familiar with reliability data analysis, and Excel enthusiasts who are curious to learn one more way to exploit this versatile software. I predict readers in both groups will be glad they stuck around.
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Comments
Regarding Basic Data(Design A Cycles)
Sir,
The data u have entered in Design A Cycles is for the no. of cycles the component ran without a failure.
I have a set of data which contains: 1)No. of failures 2)Total working time 3)Period of Failure(time to repair)... But I do not have the Time between failures data... How can I calculate Reliability by Weibull distribution using these available data. Please let me know as I am stuck at this point.
Thanks,
Anish
work with data that includes sets without failures
These data are called censored. Please look at
http://www.mathpages.com/home/kmath122/kmath122.htm
to understand how to calculate the median ranks in this case - it is quite streight forward. everything else can be just as shown in the example above
Extrapolating Failure Results
Hi,
Above all, thank you for sharing this tool. But I don't have all the failure times. I just have the hours of the firts failure of a component, and the hours spent in components not failed. How can I introduce this non failure data into the parameters estimation.
Thank you for your assistance regarding this matter. Rogerio.
Failure Hours First Last Know Hours5.189,00 7.656
7.767,00 12.206
4.045,00 11.195
5.240,00 11.460
5.668,00 9.387
- 8.397
- 9.873
- 11.071
- 11.315
- 9.386
- 10.426
Combine effect of Different type of failure on particular part
Hello ,
Thank you for sharing great information about field failure analysis.
I wanted know about how to find find combine effect of different type of failure on particular part .I am having Failure data & components time which are still opeating on field.
How can i find shape factore , scale factor & other extimation parameter by using combine effect of all Failure.
Time (Hr) Failure Reason
50 Scoring Marks
68 Ports thread damage
150 Scoring Marks
220 Rotation of Control valve
250 Scoring Marks
390 Scoring Marks
500 cracked from threaded insert area
700 Heavy Chip Off
780 Scoring Marks
1000 Scoring Marks
1250 cracked from threaded insert area
DESIGN TYPE B BETA AND ALPHA IS DIFFERENT FORM ME
DEAR
I SEE A HELPFUL EXCEL UASGE AND HERE BELOW ONE QUESTION.
ALPH AND BETA FROM YOUR CALACULATION GIVEN AS ,2.53,723105. BUT IN MY CALACULATION I FOUND IS THAT BETA, -0.16 ,AND ALPHA, 21977.83394. PLEASE HELP.
KIND REGARDS;
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