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How to Build a C-Suite in Less Than Two Years
Jason Davis, Thomas Mannarelli
In 2017, Indonesian state-owned giant Pertamina had two ambitious strategic objectives: Transition from oil and gas to a more diverse portfolio, including renewables; and entrench itself deeper in the global market. But there was a problem. Thanks to a remarkably low retirement age of 56 for…
Auditing Your QMS During Pandemic Times
Suneel Kumar
Remote auditing (RA) has become a norm during the Covid-19 pandemic. Remote auditing is one of the audit methods prescribed in ISO 19011:2018—“Guidelines for Auditing Management Systems.” Although RA has surged due to pandemic constraints, this method of operation will surely gain ground as a…
Sustainable Manufacturing Is Smart Manufacturing
K. C. Morris
The Covid pandemic has highlighted the role that manufacturing plays in our society. Manufacturing is important not only for improving our quality of life but also for the necessities of life, from food to toilet paper to transportation and safe and secure housing.  As our society has evolved, we…
IEC 60601-1:2020 Edition 3.2 Launches. Prepare for Impact!
Grant Ramaley
IEC 60601-1: “Medical electrical equipment,” edition 3.1, is the base medical-device standard to ensure “basic safety and essential performance” of medical electrical equipment. It is used by medical device regulators but also recognized by some other regulatory authorities as a regulatory…
Laser Scanning Helps High-Tech Retailer Open New Store One Month Early
NVision Inc.
A popular high-tech retailer recently used NVision Inc.'s long-range scanning and measurement services to reduce by one full month the time and cost of expanding its business into a newly vacated space. The system is designed to scan large structures where precise manual measurements are difficult…
The Global Standard Deviation Statistic
Donald J. Wheeler
Every introductory class in statistics teaches how to obtain a global standard deviation statistic. While this descriptive statistic characterizes the dispersion of the data, it is not the correct value to use when looking for unusual values within the data. Since all of statistical inference is…
How 3M Continues to Innovate During Covid-19
Corey Brown
Amid the Covid-19 pandemic, 3M has been integral in maintaining domestic and international supplies of essential personal protective equipment (PPE). These production and supply-chain challenges required innovation to train new employees faster and leverage a culture of continuous improvement.…
How to Boost Manufacturing Reliability With Preventive Maintenance
Talmage Wagstaff
Preventive maintenance, specifically in production and manufacturing industries, has been a fundamental part of product consistency for years. It is well known that without product consistency, customer complaints and rework will soon be the result. What does preventive maintenance do to directly…
Measuring the Sensitivity of Covid Tests With New Material From NIST
Rich Press
Researchers at the National Institute of Standards and Technology (NIST) have produced synthetic gene fragments from SARS-CoV-2, the virus that causes Covid-19. This material, which is noninfectious and safe to handle, can help manufacturers produce more accurate and reliable diagnostic tests for…
When in Crisis, Manufacturers Can Look to Kata
Sarah Burlingame
There is more to lean manufacturing than improving a few processes. Sustainable lean success requires a companywide culture of daily continuous improvement. Companies that develop their people to think scientifically, using facts and data to drive their decisions, are often the ones that achieve…
If You Connect It, Protect It!
Zane Patalive
Meet Humphrey. Humphrey is a gray squirrel that a friend of mine rescued as an abandoned baby squirrel. For weeks, my friend and his family nursed the young creature by hand. While Humphrey was growing, he became very friendly with the family members, often perching on their shoulders and snuggling…
How to Listen and Ask Questions for Effective Teamwork
John Young
During the course of helping organizations and teams develop more effective ways of working, I have found that many of the obstacles to delivering value quickly to customers originate from mental models and assumptions that have been internalized. These mental models and assumptions largely exist…
The Good and Bad of Measuring Worker Output in Real Time
Deborah Blumberg
In the summer of 2014, Aruna Ranganathan was doing postdoctoral research at a garment factory in Bangalore, India, when she noticed that some worker stations—but not all—were equipped with radio-frequency identification (RFID) technology, a tool used to quantify workers’ output. Ranganathan, now…
Creating a Culture of Security
Celia Paulsen
October happens to be (among other things) Breast Cancer Awareness Month, Dental Hygiene Month, National Bullying Prevention Month, and my personal favorite, National Pizza Month. Plus, it’s Halloween! But I digress. We’re here to talk about cybersecurity. Every manufacturer should hold…
Marposs’ Aeroel Wireline Enables 100% Inspection of In-Process Drawn Wire
Marposs
(Marposs: Auburn Hills, MI) -- Marposs, a world leader in measurement, inspection, and test technologies, announces the availability of its Aeroel Wireline laser measuring system designed for in-line checking of drawn wire diameter and ovality. Wireline is a contactless gauging system well-suited…
How to Do a Quality Strategic Pivot to Address Covid
Gleb Tsipursky
‘It’s not going away, and we have to face that reality.” That’s what the CEO and founder of a quality-centered high-tech manufacturing startup with 180 employees told the leadership team in early July 2020 to convince them of the need to do a strategic pivot to address Covid-19. Previously, the…
Five Pitfalls That Affect Color Measurements
Tim Mouw
To establish a successful quality control program, you need good instrumentation, robust software, and trained users. But even with everything in place, there are some common pitfalls to watch for when using a spectrophotometer to analyze color quality. 1. Bad standards and samples Physical…
Management 2.0: Discovery of Integrated Enterprise Excellence
Citius Publishing
(Citius Publishing: Austin, TX) -- Everyone should be aware that organizations need to improve and adapt to survive. Because of this aspiration, a business may undertake a process improvement program such as lean or Six Sigma; however, often, these process improvement program undertakings are not…
Snapshots of Real-Life Metrology Solutions
Ryan E. Day
Metrology may sound like an esoteric dark art, but it isn’t. If you’re involved in manufacturing of any stripe, you’re almost certainly a metrology practitioner. Coordinate metrology, on the other hand, is a more narrow subset of the field but still widely used in many industries for various…
Coordinate Metrology Society Reaches Beyond Portables-Only Focus
Dirk Dusharme @ Quality Digest
Founded in 1984, the Coordinate Metrology Society (CMS) has championed portable coordinate measuring machine (CMM) technology ever since its inception. In some ways, the focus on portable CMMs overshadowed the traditional fixed CMM in much the same way any new technology garners the lion's share of…
Data’s Power to Drive Better Plant Performance
Eric Stoop
Data can transform manufacturing. It’s also a term that continues to prompt discussions within the industry. People have been saying it for years now, and there is plenty of empirical evidence: Data are the way forward in business generally and manufacturing in particular. But right now, when…
By the Customer: The Power of Customer-Created Offerings
Chip Bell
He stood on a platform in the early afternoon of a cold November day only a few feet from the edge of Soldier’s National Cemetery. He was dizzy and feverish, suffering with the beginning of smallpox. It had been four months since the end of the bloody Battle of Gettysburg. And he delivered a two-…
On Drive, Leadership, and Humane Systems
Jim Benson
Last night I sat down to watch something that would help me barbecue meat better: a two hour-long movie called Barbecue. Simply that, by Australians. I figured it would be about making succulent shrimp or game meats. Something... Australian. The work showcased people who cook with flame from…
MIT Researchers and Collaborators Work to Prepare Manufacturers for Future Crises
Stefanie Koperniak
At the beginning of the Covid-19 crisis, the state of Massachusetts assembled a manufacturing emergency response team as part of its efforts to respond to the desperate need for personal protective equipment (PPE), particularly masks and gowns. The Massachusetts Emergency Response Team (M-ERT)—…
Us and Them
Bruce Hamilton
Over years of listening to people describe their work, one single word has surfaced repeatedly as a barometer of what is frequently called “culture.” The use of the word “they” in conversation gives me insight into an organization’s ability to engage employees and sustain improvement. The…

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