The term lean maintenance describes a methodology that focuses on eliminating waste and continually identifying opportunities for improvement. Over time, a lean approach to maintenance extends the useful life of assets, maximizes profitability, improves resource allocation, and enables more efficient maintenance planning and maintenance scheduling.
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Lean principles originated with the Toyota Motor Corp. Instilling the value of ideas like kaizen (continuous improvement) helped Toyota outpace its competitors and set a global standard for efficient production processes. Today, lean manufacturers follow Toyota’s lead to reduce unplanned downtime, overproduction, idle time, extra surplus, and other types of waste.
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