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Six Sigma 2.0 Has Arrived

Advancements in software and data science are transforming lean Six Sigma projects

Dan Somers
Tue, 09/22/2015 - 14:08
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As a person working in quality manufacturing, it’s probably in your DNA to look at a quality challenge and  choose Six Sigma or something similar as the framework for getting to the answer. It’s also likely that you’re spending a lot of time gathering and analyzing data, applying hypothesis testing, and looking for that root cause to an issue or improvement. Your role is part detective, part data analyst.

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However, depending on your industry, you’ve also probably noticed that products, processes, and issues are becoming more complex, and the amount of data to analyze is either too large or too small, scattered in disparate systems, and never available in a clean, ready format. So the challenge becomes not just defining the problem, but also defining the data set and then cleaning and manipulating it so that it can be analyzed.

You might also have concerns about this process: What if you think you’ve introduced a bias and found what you were subconsciously looking for? How did you go about cleaning the data? What assumptions did you make, and was there another way to construct the data set and hypotheses?

 …

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Comments

Submitted by Dr Burns on Tue, 09/22/2015 - 13:43

Same lack of rigor.

My skin crawls every time I read "Six Sigma".  Don't you just love it: '“Six Sigma 2.0”—same rigor and process'. It is no wonder.  I looked it up - "rigor": "a sudden feeling of cold with shivering accompanied by a rise in temperature". 

Does this mean we're now going to see 3.2 dpmo instead of 3.4 ?  It's just as meaningful and "rigorous". For heavens sake, when will folk wake up that the Six Sigma is based on absolute nonsense? It is no wonder that google trends show that interest in 'Six Sigma' has crashed by 70% in the past decade, with India and UAE now being its main home.

The following two papers describe where the Six Sigma farce originated.  Please read them before posting any more articles on this topic.  If you disagree, let's discuss it openly.  Yes, I know, you're going to say that Six Sigma is not just based on six sigma.  Let's get real!

http://www.qualitydigest.com/inside/six-sigma-article/six-sigma-lessons…

http://www.qualitydigest.com/inside/six-sigma-article/six-sigma-lessons…

Quality does need revitalising but this is not the way to do it.  At least let's go for something like "Deming V2.0".

My apologies to the editor if I have become overly emotional again.

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Submitted by Tom Pyzdek on Mon, 10/19/2015 - 16:17

In reply to Same lack of rigor. by Dr Burns

Disclaimers anyone?

  • The author of the article is affiliated with the company that sells the software referred to in the article.
  • The author of the comment, ADB, includes links to articles highly critical of Six Sigma and written six and a half years ago byANTHONY D. BURNS. Hmmm.

I also looked up "rigorous" and found "severely exact or accurate; precise." I believe this is the intended meaning when using the word "rigor."

Tom Pyzdek

Pyzdek Institute LLC

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