As every company knows, workplace information—production schedules, customer requirements, engineering specifications, operational methods, tooling and fixtures, material procurement, work-in-process, and the thousand other details on which the daily life of the enterprise depends—can change quickly and often. In any single day, thousands of informational transactions are required to keep work current, accurate, and timely.
But what happens when this vital information is hard to access, incomplete, inaccurate, or simply missing? People start asking a lot of questions, a lot of the same questions, repeatedly. An information-scarce workplace is the opposite of a visual workplace. When key information is not instantly available, the company pays for that in long lead times, late deliveries, poor quality, mistakes, accidents, low operator and managerial morale, and runaway costs.
When workplace visuality is not firmly in place, these unhappy occurrences are chronic and unrelieved. They happen all the time—day in and day out, week in and week out, year after year, and struggle becomes a way of life.
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Comments
Visual Control
About the article "information deficits and the visual workplace" i totally agree, and i want to let you know a recent issue that i solved with the help of visual control.
After all production steps, we receive the lots "finished" in order to perform the respective final inspection. Few weeks ago, i received several lots, more that we can measure, and the problem was rapidly mentioned and indicated from production supervisor and others like "bottleneck at final control".
I answered this issue with a clearest flow concerning the responsabilities for every one related with final inspection flow and visual control to always identify easily the next order, like that we will work better and we will not forget some Manufacturing Order to make final inspection, and that isn't all, we can identify how many orders per day we are receiving and in consecuence we can see if we have issues at process (flow) or planning.
Visual control is a very good communication tool (is an excellent help to explain the problems).
Regards.
Mario Rodríguez
Sonora, México.
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