Allow me to introduce you to FUSE, a value-based lean Six Sigma model that enables organizations to maximize enterprise performance with the least friction. FUSE embodies three core Chinese concepts of trust (shin), relationships (gunaxi), and knowledge (zhi), or more specifically, reflective thinking. FUSE also cultivates continuous learning, improvement, and innovation across an organization.
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Resource intensity project life cycle
Figure 1 shows the relationship between the resources required to assess, design, and implement process-improvement projects for three types of methodologies: traditional transformation, LSS, and FUSE.
Figure 1:
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While the article and graphs may sound like unsubstantiated rubbish, buy the book to see if they really are !
Thanks
sounds ALOT like....
This reads alot like Plan-Do-Check-Act.
The "new" information seems to read like, "plan well and things go better". At least that what the "formulate" section reads to me. Also, the graph presented seems to reflect more resources in planning to reduce resources overall. Isn't that common knowledge by now? (not that common knowledge is actually used!)
seems to be a nice article, but why rename the processs that has been around for quite a while?
Or..Have I missed some critical information?
Thanks for the comments
Well you make a good point. Unfortunately common knowledge is not common practice.
You ask why does Lean Six Sigma need a new name like FUSE? Well, I believe that Lean Six Sigma founders got the balance between Lean and Six Sigma wrong. Lean is grounded in a value system while six sigma is grounded in a framework predicated on the execution of projects. Those that advocate Lean are correct when they say that manyLean Six Sigma advocates got it wrong.Lean Six Sigma missed the opportunity by focusing more on Six Sigma and using Lean as a supplement of tools. I think Lean offers much more than that.
FUSE on the other hand is grounded in slightly different values then Lean and offers a distinct option. FUSE focuses on the root causes that traditional change management try to address but never do and that is trust. It focuses on relationship building throughout the enterprise, as well as instilling an environment of continuous learning, innovation and improvement (CLII). The last point namely CLII is the similiar to traditional Toyota lean principles. Although, many of these concepts of CLII were first developed by the Chinese. FUSE moves away from the notion of "belts" and focuses on organizational operational excellence where everyone contributes to success.
In FUSE we introduce something called the N factor. N stands for network which I believe is more reflective of today's social media community in which the enterprise must be more connected then ever before.
mostly agree...
I wholeheartedly agree that common knowledge is not common practice!
From my experience, I see Lean, Six Sigma, and Lean Six Sigma a bit differently. I see them as categories of toolsets. I would categorize “Lean” as “the ruthless elimination of waste”, “Six Sigma” as “the systematic elimination of variation”, and “Lean Six Sigma” as the combination of the two. As “variation” is a waste, I believe “Six Sigma” is a subset of “Lean”. Within each category, there are tools to be used when appropriate for the waste needing elimination. Diving a level deeper, each tool is typically connected or related to at least one (typically many) other tools in the all encompassing toolset.
I believe the “value system” is not any of the categories, but the higher level vision of excellence. A “value system” of “excellence” would permeate an organization and be evident through all aspects. It would be evident with some of the concepts you mentioned; continuous learning: to include learning about completion, benchmarking, learning about customers, needs, desires, etc. as well as Dr. Deming’s “profound knowledge” of the interrelationship within and between the expanse of tools available; Innovation and Improvement would be natural consequences of a “learning organization”. Root cause would be the norm in such an organization, as it would recognize that improvement is impossible without understanding the cause. This sounds a bit utopian, but certainly a goal for the enlightened few.
I also agree that the “belt” caste has perpetrated many organizations. I believe it has originated from consultants marketing their “method” as new, innovative, necessary, etc. This gets the attention of the short-term minded executives that are looking to make a “splash” in an organization and move up. The concept gets support, many people receive training in tasks and tools and fail to become educated in the interrelationships and profound knowledge necessary to maximize the potential.
I see it very similar to a trend in the US manufacturing industry where machinists, tool and die makers, model makers, etc. have been slowly (sometimes quickly) displaced by automated computer controlled machines (CNC) operated by persons not understanding the key concepts of good machining practices. The machine operators are typically competent to operate the machine (push the “start button”, make offset adjustments, change the modular tooling, etc.). However, they do not have the knowledge of why the tool chosen is the one for the task or how to trouble shoot if there is an undesirable finish or how to improve a cycle to reduce time or improve tool life or any other improvement necessary. In short, they can operate the process, but are knowledge limited to improve the process they operate.
The proliferation of “belts” I see as a very similar phenomenon. There are now many “Lean”, “Six Sigma”, and “Lean Six sigma” operators that are competent to use tool sets (i.e. construct Ishikawa diagrams, perform a Design of Experiments, calculate process capability indices, fill-in a failure modes and effects analysis worksheet, draw a process flow diagram, draw a value stream map, etc.). Few of these operators truly understand the key fundamentals and interrelationships between things like TAKT time and cycle time. Fewer yet have the profound knowledge to know the correct tool and when and where to apply for improvement.
I would contend that driving the profound knowledge of how the concepts turn into increased capacity, better cash flow, and more flexibility to improve variety for customers all leading to increased sales potentials would be a better path to excellence.
Just my two cents….
Great stuff!!!
Thanks for the comments
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Great stuff!!!
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