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Rough Talk: Understanding Surface Metrology Tools
David Rideout
The field of surface metrology is one of the fastest growing areas of engineering and quality management. Because what happens at the interaction between two surfaces can affect the functionality and life span of a product, understanding the places where contact and interactions occur is vital for…
Letting You In On a Little Secret
Steven Ouellette
You know how sometimes you think everyone knows a secret that they haven’t let you in on? Well, I had the opposite happen to me the other day. I assumed everyone knew the purpose for measurement system analysis (MSA), a.k.a. gauge repeatability and reproducibility; but I found out that a number of…
As Built vs. Design Intent
GKS Global Services
GKS Inspection Services has been a leading provider of dimensional inspection, 3-D laser scanning, terrestrial scanning, and CT scanning services for more than 25 years. The company’s metrologists and engineers are experienced in the automotive, defense, electronics, and many other manufacturing…
Verification of the Accuracy of Computed Tomography
  Figure 1: Measuring 3D CT METROTOM 1500 from Carl Zeiss There are still no generally applicable standards for industrial computed tomography (CT). Manufacturers and users still must agree on de facto standards for the specification and certification of…
Holiday Greetings to All
On behalf of the entire CMS Executive Committee, I would like to wish everyone an upcoming happy and joyous Holiday season. This is always a busy time of year with extra planning, shopping and travels and one sometimes wonders how everything gets accomplished. I am going to add one more item to…
Luminescent Quality
Belinda Jones
It is no coincidence that Astronics-Luminescent Systems Inc. (LSI) is a prominent supplier of aerospace lighting systems in three aircraft markets: commercial transport, military and business jets. For nearly a decade, Astronics has focused on expanding their product line to become a major…
Simulation, Modeling and Development of the Metris RCA
In partnership with Metris UK, in this article we will discuss the utilization of modeling and simulation methods in the development of a revolutionary 7-axis Robot CMM Arm (RCA). An offline virtual model is described, facilitating pre-emptive collision avoidance and assessment of optimal…
Designing a Turbine Inspection System From the Ground Up
Turbines that are housed in aircraft engines are subjected to pretty tough conditions. They must perform at speeds of 30,000 rpm in temperatures greater than 800ºC for hours at a time. The engine manufacturers fully understand that even small surface defects can reduce performance, increase…
3-D Scanning Enables Life-Enhancing Product for Partial Finger Amputees
GKS Global Services
Didrick Medical Inc. is a small privately owned company located in Naples, Florida, that designs and fabricates active-function artificial finger prostheses, called the X-Finger, for partial finger amputees. The owner refined the design for more than six years before he took it to the marketplace…
Computed Tomography: Making the Invisible Visible
Everyday objects such as toothbrushes or shaving devices have to meet increasingly higher design and quality requirements. Shorter product life cycles place high demands on development and production processes. In between the single product development steps, the aesthetically shaped prototypes…
First "Frequency Comb" To Display Visible "Teeth"
NIST
(NIST: Gaithersburg, MD) -- Finally, an optical frequency comb that visibly lives up to its name. Scientists at the University of Konstanz in Germany and the National Institute of Standards and Technology (NIST) in the United States have built the first optical frequency comb—a tool for…
Using a Laser Tracker to Improve Accuracy of Industrial Robots
Rickard Lindhé
ABB of Västerås, Sweden, is a pioneer among world industrial robot manufacturers when it comes to using laser-based measuring technology to ensure robot precision. ABB, with an installed base of 125,000 robots, stands out as the world’s largest in the arena of industrial automation. And Leica…
Laser Radar Supports Engineering of Wind Turbine Blade Aerodynamics
Metris
As Europe sets ambitious targets for energy that is clean and inexhaustible, wind energy is predicted to meet approximately 25 percent of Europe’s power demand within 25 years. Today’s wind turbines measure 70–150 meters and feature bladed rotor diameters of 100 meters or more, translating into a…
Using a Laser Tracker for Machine Tool Volumetric Error Compensation
Dave Maxham
A joint project of NCMS called Volumetric Accuracy for Large Machine Tools (VALMT), partnering Automated Precision, Boeing, Siemens and Mag Cincinnati, has pioneered an innovative process and established new methodology in volumetric error compensation for large machine tools. Volumetric error…
Quality Management Systems Are Not for Renegades
Steve Arbogast
A quality management system is a framework of processes and procedures that are used to ensure that an organization can fulfill all tasks required to achieve its goals, strategies, and objectives. The majority of businesses around the world have some sort of well-defined quality management…
What do Calibration and Approved Suppliers Have in Common?
Miriam Boudreaux
When you think about equipment that is used for measuring and test activities, you think about important equipment that is used to pass or fail product but may not necessarily see its correlation with a supply chain. However, this very equipment—whether it is calibrated in-house or off-site—does…
Good night and sweet dreams!
GKS Global Services
In this case study of reverse engineering and rapid prototyping we will look at a company that developed an initial prototype of an anti-snoring device based on many years of research in the field of dentistry. The company’s main dental advisor is a pioneering dentist in the research and…
Appropriate Handling of Out-of-Calibration Equipment
Miriam Boudreaux
If you have ever found equipment that is out of calibration, then you know it is not something to take lightly. Whether you manufacture children’s toys or automobile tires, you know that the implications and ramifications of the decisions you make can be devastating for your company. Although the…
Unique Challenges to Measuring Microparts
Patrick Lanthier
There are several challenges that can arise when you start the process of measuring micro and meso scale parts. Some important factors to consider before you begin the actual part measuring are: part handling, cleaning, and fixturing. Using a coordinate measuring machine (CMM) allows you to …
Innovative Automotive Supplier Excels With the XC50-LS
Alex Lucas
Top-100 automotive supplier, Kautex, relies on Metris XC50-LS Cross Scanner on LK CMM to verify the production quality of composite fuel tanks. Kautex engineers set up and execute automatic measurement routines that speed up the serial inspection process for fuel tank by 30 percent. Incorporating…
When Animation Meets Simulation
Chris Hardee
As moviegoers, we have all seen a wide range of animation—from early Disney features, such as “Snow White,” to Japanese anime, and Pixar’s “Toy Story,” to an assortment of recent blockbusters that seamlessly integrate animation with real actors. With each release, the movie magic gets more amazing…
Why You Need Thermal Process Monitoring
Fluke Corp.
I n process manufacturing, temperature uniformity is essential. Technicians rely on monitoring of all kinds, from fixed mount sensors to hand-held thermal imagers to track the condition of product and critical equipment. That’s because temperature measurement and control is one of the single…
Hydroelectric Plant Trims Turbine Upgrade Time Using Laser Tracker
FARO
Rocky Mountain Hydro Electric Plant is a pumped storage facility located in the Appalachian mountains of Northwest Georgia, approximately 62 miles from Chattanooga, Tennessee. The facility is co-owned by Oglethorpe Power Corporation (75%) and Georgia Power (25%), with all operations and…
Geomagic Software Fuels Success for Formula 1 Racing Team
If ever there was an industry in which time compression is the name of the game, it’s Formula 1 Grand Prix motor racing. Scuderia Toro Rosso, owned by the Red Bull Co., is among the Formula 1 teams looking for new and better ways to compress development and production times, while increasing…
Does Anybody Really Know What Time It Is?
Bill Kalmar
The band “Chicago” sang those words about "time" decades ago. The second line “Does anybody really care?” seems to sum up what is still in vogue today, especially in the workplace. Just as with vacations where workers are reluctant to leave for fear that someone will discover that their job is…

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