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Industrial Internet of Things: Sifting Reality From Hype
There was a time when connectivity was oriented to location, with stationary computers communicating with one another across the Internet. With the advent of smart phones, the Internet tied people, not places, together as users accessed the Internet on the move. Now, the next great shift is…
Cheap Champagne, Running With Scissors, and Telecommuting
Dirk Dusharme @ Quality Digest
  At roughly 7 a.m. every Monday through Friday, I fire up my Lenovo T520 laptop and wait for email, chat, Google Drive, Google Hangout, Skype, remote desktop, an FTP program, two different browsers, and depending where I’m at, my voice over IP applications to load. It may have an Intel 2.5 GHz…
Conveying Lean Excellence, Part 3
Thomas R. Cutler
This is the last in a series about how lean manufacturing has affected the people and the companywide culture at Hytrol Conveyors, a designer and manufacturer of advanced conveyor systems. As described in part 1 and part 2, dozens of interviews were conducted with a wide range of employees at the…
DIY Software: Does It Really Save You Money?
Barbara A. Cleary
When my mother looked at the prices of new hats, studied their features, and then went home and tried to remodel her old hat with feathers or lace to look like those fancier models, I saw the value of doing things yourself—for my mother, an attitude perhaps shaped by her own parents and their…
The Lean Refinery
Bob Emiliani
Books and their authors can be very influential. They can initiate widespread awareness of a subject and maintain loyal followings long after the publication of their best works. However, when you read books about lean management, or follow influential lean authors, how confident are you that the…
Is U.S. Entrepreneurship Dead or Alive?
Jim Clifton
The United States now ranks not first, not second, not third, but 12th among developed nations in terms of business startup activity. Hungary, Denmark, Finland, New Zealand, Sweden, Israel, and Italy all have higher startup rates than does the United States. Our single most serious economic…
Justify Your Existence
William A. Levinson
Isaac Asimov’s mystery stories often begin with a guest of the Black Widowers being asked, “How do you justify your existence?” On a darker note, George Bernard Shaw said of the concept of eugenics, “If you can’t justify your existence, if you’re not pulling your weight in the social boat, if you’…
How to Talk to Your Kids About... Quality Engineering
Dawn Keller
I really can’t make this stuff up. I wrote a post a couple of years ago titled: “How to Talk to Your Kids About... Quality Improvement,” in which I lamented about Community Hero Day in my daughter’s first-grade class and the need to explain to her why I wasn’t at the “community-hero level” of…
Seek First to Understand
Quality Transformation With David Schwinn
My wife, Carole, and I recently saw And So It Goes, a film with Michael Douglas and Diane Keaton. Michael Douglas’ behavior in the movie reminded me of one of Stephen R. Covey’s classic habits in The 7 Habits of Highly Effective People (Simon & Schuster, anniversary edition 2013). The habit…
A Funny Thing Happened on the Way to Quality Improvement
Davis Balestracci
I've been presenting at the Institute for Healthcare Improvement (IHI) annual forum for 21 consecutive years. Maybe the biggest surprise from these two decades has been the awesome power of simply "plotting the dots," i.e., plotting important organizational data in their naturally occurring time…
Do Your Customers Talk About Your Products or Your Ads?
Annette Franz
On the eve (sort of) of the biggest day of the year for the advertising industry (for commercials, anyway... love those Super Bowl commercials), I’d like to share some thoughts about the common disconnect between advertising and the customer experience. Or, as Robert Stephens, co-founder of Geek…
Hello, Goodbye, and Mining for Green Gold
Taran March @ Quality Digest
Ah, the ubiquitous cell phone. So versatile. So indispensable. So short-lived. We make one billion of them every year because we can’t live without them, yet we cast them aside every 18 months on average. They collect in heaps and shipping containers around the world, their once-coveted designs…
Lessons in Business From the California Gold Rush
Jack Dunigan
On January 24, 1848, James W. Marshall found gold in Sutter’s Creek next to John Sutter’s Mill in Coloma, California. By 1849, the gold rush was reaching full steam. Some 300,000 gold seekers (called 49ers because of the year in which they travelled) made the journey across the continent or around…
Create Value for Others, and Opportunities for Success Will Flow
Michelle LaBrosse
Think about success: How do you define career success, and how do you know when you’ve attained it? Perhaps there’s a particular salary level you’d like to reach, or maybe achieving success means working in your dream job. But think a little deeper. Say you get that dream job; imagine what would…
Pitch Interval for Same-Pitch Products
Lean Math With Mark Hamel
Pitch interval (Ip) can be thought of in two ways: as a unit of time representing the (usually) smallest common pitch shared among a range of products, services, or transactions that are being produced, conveyed, performed, or executed by a given resource(s); and as a count of the number of…
Please Ignore If Already Done
Arun Hariharan
Irecently received a letter from my bank asking me to submit certain documents, apparently required by “know your customer” (KYC) regulations. I was a little surprised to receive this letter, for just a few months earlier, I had already submitted these documents in response to a different request…
The Mindful Ohno
Kevin Meyer
Mindfulness has become all the rage in personal and professional leadership these days, which is good and bad. Understood and done right, it’s a powerful concept. As with most concepts, however, it’s also often misunderstood, and therefore sometimes maligned and even misapplied. In this way,…
Why Quality Management Leaders Need an IoT Strategy Now
Rob Harrison
A recent survey conducted by LNS Research revealed that 43 percent of manufacturing professionals don’t understand the Internet of Things (IoT). Although this may be cause for some concern, it’s not entirely surprising. There is something important lurking behind the fact that although most have…
FDA’s CDER Has Ambitious ‘Front-Burner’ Priorities
Michael Causey
The folks at the Center for Drug Evaluation and Research (CDER) released their sometimes optimistic, but always enlightening guidance wish list and overall priorities for 2015. Let’s take a look. CDER director Janet Woodcock recently said these are her agencies “front burner” priorities: •…
How Does Kaizen Differ From a Kaizen Event?
Mark Rosenthal
The title of this article is a search term that recently hit The Lean Thinker site. It’s an interesting question—and interesting that it gets asked. “Kaizen” is now an English word—it’s in the OED—and defined as such: “Noun. A Japanese business philosophy of continuous improvement of working…
Achieving a Work/Work Balance
Mike Figliuolo
Leading a balanced life is a critical aspect of performing well as a leader. There are two types of balance. We always think about work/life balance in terms of “how much time do I spend away from the office?” You probably spend more hours at the office than you do away from it with your friends…
Exploring Tukey’s Exploratory Data Analysis
Matthew Barsalou
There are many tools available for investigating quality problems. One useful and easy-to-use set of statistical tools is John W. Tukey’s exploratory data analysis (EDA), which quality engineers can use for generating hypotheses. Tukey’s EDA provides many different methods for looking at data, and…
The Quality Paradox
Arun Hariharan
Have you encountered the following situation? A company has no time for quality, and therefore has more and more business problems. So they spend even more time fire-fighting, and as a result has even less time for quality, and so on.  I call this the quality paradox. Figure 1: The vicious cycle…
Build Strong Relationships With Suppliers Through Automated Auditing
Joe Humm
Many hands and companies touch the materials required to get a finished product to market. With the growth of supplier networks and contract suppliers, much of the quality process is out of the manufacturer’s control. If materials shipped from any vendor aren’t up to spec and a faulty product…
Collaborative Project Gives Manufacturing Some New Digital Threads
NIST
National Institute of Standards and Technology (NIST) researchers and their industrial partners aim to add a new dimension to manufacturing capabilities. In a new project, they will demonstrate the feasibility—and benchmark the advantages—of using standardized 3D models for electronically…

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