All Features
Dirk Dusharme @ Quality Digest
Frequently, Quality Digest Daily has reported that many of our manufacturing readers say there is a lack of skilled talent to fill technical positions. For our audience, this has typically been in the area of metrology, which involves not only specialized knowledge but also a lot of experience,…
Arun Hariharan
Taiichi Ohno, the father of the Toyota Production System, once said, “Where there is no standard [process], there can be no kaizen [improvement].”
In an earlier column, I wrote about how we used the customer-output-process-input-supplier (COPIS) method, which is a customer-first or an outside-in…
Lawrence Berkeley National Laboratory
With winter around the corner, some homeowners may be thinking about plugging all the leaks in their homes to make them less drafty. Imagine if every homeowner in the country did that: How much energy could be saved? Using physics-based modeling of the U.S. housing stock, researchers from Lawrence…
MIT News
‘It’s all about the process,” says MIT professor Warren Seering. He’s referring to his product design and development class (identified as Course 2.739), but he could easily be talking about product development itself.
“We want 2.739 students to leave with a set of methods readily available to…
Harry Hertz
I am an introvert; INTJ for those who admire Myers-Briggs indicators. I remember being particularly pleased a few years ago when I read a Harvard Business Review article that extolled the virtues of introverts as effective leaders. The article stated conventional wisdom and a decade of academic…
Mark Schmit
Toward the end of summer, I was part of an assembled mass of governors and manufacturers at a Walmart-led summit in Florida. My boss, the Secretary of Commerce (or most accurately, my boss’s boss’s boss’s boss) was there, too.
There we all were, attending a summit designed to revitalize,…
Jack Dunigan
I was working with a group of mixed-age volunteers to decide on the type of advertising they should use for their charity. Because broadcast media was one option, we needed to know the radio stations that typical users of their services would likely listen to. The target audience would most likely…
LRQA Business Assurance
As ISO/FDIS 55001—“Asset management—Management systems—Requirements” (now in the final draft international standard stage) moves toward its formal publication around the end of this year, organizations that use and depend on a wide range of assets would benefit from spending some time reviewing…
Paul Naysmith
A long time ago in a galaxy far, far away… well, 10 years ago in The Midlands of England, I was introduced to the “Hawthorne Effect.” I remember sitting in the Black Belt class being taught about improvement projects. The course tutor, a wise old man with absolutely no physical resemblance to Obi-…
Quality Digest
Some of the [ISO 9001: 2015] requirements are relatively clear; others are more “euphemisms,” and you don’t know how to react… —James Lamprecht, author of ISO 9000: Preparing for Certification (CRC Press, 1992) and former member of ISO/TC 176
During an Aug, 16, 2013, interview on Quality Digest’s…
Alan Nicol
Recently I took a day to volunteer at my children’s elementary school. It was their annual field day where students get to spend half of the school day outdoors, on the game field, participating in a rotation of team-building and fitness events. It’s a great deal of fun.
I was one of a great many…
Knowledge at Wharton
In the “flying geese paradigm,” Japanese economist Kaname Akamatsu explains that companies restructure to find the cheapest labor costs by moving low-value activities to nearby less-developed countries. Today that story rings truer than ever as global value chains (GVCs) reach a critical turning…
Louis Columbus
From metal-fitting factories that keep machinery calibrated manually to high-tech companies whose production systems use self-diagnosing analytics, every manufacturer is continually working to improve shop-floor performance using analytics.
The best manufacturers I’ve worked with continually…
Matthew E. May
Scene: corporate retreat for senior leaders of a Fortune 100 company. Theme: creativity. Agenda item: purpose. I have placed a solitary Zen stone in the center of each table.
The group members eye the rocks suspiciously. “Speak your mind, one and all,” I urge.
“Why is there a rock here?” pipes up…
NIST
Researchers at the National Institute of Standards and Technology (NIST) have demonstrated a novel method for measuring laser power by reflecting the light off a mirrored scale, which behaves as a force detector.
Although it may sound odd, the technique is promising as a simpler, faster, less…
Gallup
I
met with a client yesterday who had an all-too-common complaint. She asked for Gallup’s ideas on creating a stronger leadership development program, and we obliged by sharing some practices we’ve seen work well in other organizations.
Our client gave us a wry smile and said that her company has…
Toni Gilpin
During Manufacturing Day on Oct. 4, 2013, our Evanston, Illinois, legislators endorsed the theory that there are many good factory jobs left unfilled for want of qualified applicants.
But, as I indicated in a previous column, there’s not much evidence that this “skills gap” exists. Accepting the…
Kevin Meyer
Last week I started a discussion post in the lean Six Sigma LinkedIn group about Gemba Academy’s latest featured video showing a morning stand-up meeting at my old company, Specialty Silicone Fabricators. I had started the morning meetings years ago. My successor has added some really interesting…
MIT News
It was a result so unexpected that MIT researchers initially thought it must be a mistake: Under certain conditions, putting a cracked piece of metal under tension—that is, exerting a force that would be expected to pull it apart—has the reverse effect, causing the crack to close and its edges to…
Arun Hariharan
I was once in a room full of people to whom a presentation was being made. The findings of a root cause analysis that had been done on a recent defect in the company’s product were being presented. A couple of young people were enthusiastically presenting how they had identified the root cause of…
Jorge A. Correa
Organizations today face unprecedented challenges to increase productivity and performance. Having an effective internal audit system is an important tool that allows organizations to determine where key strengths and weaknesses exist within their processes. Once identified they can build on their…
Toni Gilpin
The second annual Manufacturing Day took place in Evanston, Illinois, last week. Although I attended last year, I skipped it this time around.
Manufacturing Day, I’d discovered, isn’t long on nuts-and-bolts realities or objective facts. Rather, it promotes a specific corporate agenda, with…
Stephen Josephs
You've heard the expressions: "He lost his nerve," "He doesn't have the stomach for it," and "No guts." As it turns out, those expressions are anatomically accurate.
The nerve that you lose when you're afraid is the vagus nerve, which runs from the belly to the brain. It transmits messages about…
Larry Goldman
Ibex is another company that clearly understands its customers, or “tribe,” as Seth Godin would say. I discovered this Vermont-based wool clothing company a few years ago when I was looking for a better quality vest than the ones on display at REI.
My older brother put me onto Ibex. I not only…
Jack Dunigan
Leadership is the ability to establish standards and manage a creative climate where people are self-motivated toward the mastery of long-term constructive goals, in a participatory environment of mutual respect, compatible with personal values. —Michael Vance
The four teenagers sat around the…
