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Manufacturing’s Culture Problem Is Really a Systems Problem

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When manufacturing leaders discuss operational challenges, “culture” becomes the catch-all explanation: “Our culture doesn’t support discipline like Asian manufacturers,” or, “We need to change the culture around quality,” or, “It’s a cultural resistance to following

The Networking Opportunity You’re Missing

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In a connected world, opportunities are more about who you know than what you know. Whether it’s a job, making a sale, or finding your next great new hire, you’d be a fool to miss some great opportunities to build your network.

Physicists Zero in on the Mass of the Fundamental W Boson Particle

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When fundamental particles are heavier or lighter than expected, physicists’ understanding of the universe can tip into the unknown.

When Lean Isn’t Enough

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On an assembly line for household appliances, 10 operators assembled motors for downstream production. Demand was high, but output consistently fell short—and many motors failed final inspection, requiring weekend overtime to catch up.

Boiling Down Ideas Will Always Burn You

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I hear it all the time: “Let’s boil this idea down.” That’s a huge communication mistake.

10 Lessons From 10 Factory Visits

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At Dozuki, our teams are constantly on the factory floor. We spend hundreds of hours every year walking production lines, sitting in breakrooms with operators, and standing alongside quality managers during high-stakes audits.

Wristband Enables Wearers to Control a Robotic Hand With Their Own Movements

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The next time you’re scrolling your phone, take a moment to appreciate the feat: This seemingly mundane act is possible thanks to the coordination of 34 muscles, 27 joints, and more than 100 tendons and ligaments in your hand.

The Shape That Does Not Return

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The great systems thinker Russell Ackoff had a provocation that stayed with me: A system isn’t the sum of its parts. It’s the product of their interactions.

Don’t Allow Deviance to Become Normal

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Most quality practitioners, as well as process engineers, are familiar with management of change (MOC).

5 Shop Floor Problems That Drive Customers Away

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If you ask 10 different manufacturers to identify their toughest problem, odds are at least five of them will say, “We can’t get parts through the shop floor fast enough.”

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