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The AIAG-VDA FMEA Handbook committee and everyone who responded to the request for comment on the proposed AIAG-VDA failure mode and effects analysis (FMEA) manual must be applauded for their efforts. Harmonizing the VDA and AIAG FMEA methods is not an easy task. According to industry sources,…
If you want to make sure your new Whirlpool refrigerator really is meeting the efficiency standards of Energy Star compliance, as the manufacturer claims, is it better to test that claim by relying on regulators at the U.S. Department of Energy—or one of Whirlpool’s competitors?
A new study co-…
Your company leadership team just issued a corporate goal (aka mandate) of reducing defects to fewer than five per million units made. This goal is coupled with a need to reduce manufacturing costs by 10 percent while meeting new good manufacturing practices (GMP) or ISO standards. Oh, and you have…
During this past Friday’s episode of QDL, we presented two great interviews, both revolving around standards and certification, plus a piece about analytics, and a lively off-script about the responsibilities of media companies like Facebook when it comes to protecting user data. Here’s a closer…
The six core questions you see below are a window to help us understand why we struggle at work. Why? Because the answers to them are missing! The remedy is to first notice that—to notice the motion caused by those deficits. Then remove the motion by implementing visual answers. Imbed the answers…
It’s small enough to fit inside a shoebox, yet this robot on four wheels has a big mission: keeping factories and other large facilities safe from hackers.
Meet the HoneyBot. Developed by a team of researchers at the Georgia Institute of Technology, the diminutive device is designed to lure in…
A decade before an iceberg shattered the hull plates of the Titanic and half a century before a plague of brittle fractures started sinking Liberty ships during World War II, scientists in the United States and France had devised a novel, and strikingly simple, method for measuring the way metal…
Developing profitable, timely, high-quality products is more important today than ever before. Visibility of in-use product performance has never been higher, while competitive pressures continue to squeeze margins and time to market.
Manufacturers devote considerable cost and effort to new…
After my recent extended illness, I was surprisingly shocked to reemerge into organizational life in its broadest terms. Frequently, I engaged in the organizational lives of my students, my friends, my colleagues, and my own workplace.
Everywhere I looked, I found: • Unhappy customers who, after…
To control color, you need to be able to compare very small differences, determine their impact and understand how to address that impact. In this series we’ve already looked at the history of color analysis and the role of light in tolerancing. Here we’ll discuss the difference between a color…
(QualiTest Group: Fairfield, CT) -- QualiTest Group, the world’s largest pure play quality assurance and independent software testing company, today announced the launch of a comprehensive testing solution dedicated to IoT. The offering was developed over the course of testing thousands of IoT…
(PQ Systems: Dayton, OH) -- PQ Systems has positioned itself as a quality improvement champion with a rebranding that reflects its vision to help organizations optimize quality. PQ Systems provides peace of mind through complete services and solutions to simplify customers’ approach to quality.…
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During this past Friday’s episode of Quality Digest Live, our weekly web TV show, QD editor in chief Dirk Dusharme and I covered stories about the gig economy and the skills gap and workforce shortages within manufacturing, especially as it relates to metrology, which is the science of measurement…
Anticipating challenges is always a daunting task for continuous improvement professionals. Unforeseen inefficiencies in process or defects in product development can throw timelines and associated costs into disarray. How to commit to realistic forecasts and timelines when resources are limited,…
It happens to all of us, and often at the most inopportune times. We know that we have work to do—a job to complete, a new project to launch, some loose ends to tie up—but we just feel stuck in place. As if everything that we try doesn’t work. We take two steps forward and one or more steps b ack.…
Inspection is a mandatory but nonvalue-adding activity, and our objective is to do as little as possible, provided that we continue to fulfill the customer’s requirements. The zero acceptance number (c = 0) sampling plan requires far less inspection than the corresponding ANSI/ASQ Z1.4 (formerly…
ISO 45001 is the much-anticipated, first ISO-based international occupational health and safety (OH&S) standard. The International Organization for Standardization (ISO) has tried twice and failed in the past to create an international OH&S management system standard. Although there are a…
Project management is a misunderstood profession that has often been equated with herding cats. Much of this confusion comes from the fact that project management isn’t a single discipline, but rather the practice of bringing a set of disciplines together to achieve a common goal.
One of the big…
(MIT News: Cambridge, MA) -- Today, most web browsers have private-browsing modes, in which they temporarily desist from recording the user’s browsing history.
But data accessed during private browsing sessions can still end up tucked away in a computer’s memory, where a sufficiently motivated…
(Marposs: Auburn Hills, MI) -- Marposs Corp. has announced the availability of its new Brankamp CMS-02 stand-alone system for collision monitoring and crash damage mitigation in machine tools.
The system employs a ceramic strain sensor to detect irregularities in the production process by…
Analytics have now permeated into all levels of any company’s organizational hierarchy, creating exciting new opportunities but also some interesting challenges.
Not all businesses are equipped with data scientists and analytics experts to help them navigate what can seem to be a flood of…
Dramatic cost savings. Lead time and inventory reductions. Improved transactional processes. Although lean has its roots in manufacturing, nearly every industry and type of organization around the world can benefit from it. A little while back, we reviewed the “Five Critical Lean Tools” that are a…
If you’ve been thinking about software as a service (SaaS) for your quality management system (QMS) and trying to justify the “why,” here’s a quick case supporting SaaS. Although not for everyone, it certainly makes more sense than it used to. There will always be the detractors who are not…
(Vision Engineering Inc.: New Milford, CT) -- Vision Engineering announces the EVO Cam ll, a digital microscope designed with new features to improve image quality and enhance user productivity.
Major enhancements include the system’s ability to offer up to 300x optical magnification, 12x…
