How Do You Get the Most Out of Any Process?With a process behavior chart: the locomotive of continual improvement
Mon, 11/07/2016 - 11:41
Now we come to the sixth way to use a process behavior chart. Here we are going to look at how one group of workers used their average and range chart to improve their process. Their part had only one critical dimension, and this dimension had a… Input and Outcome Charts and EFAST StudiesThe fifth of six uses for process behavior charts
Mon, 10/03/2016 - 14:38
While we may tweak things in production, we rarely get permission to conduct formal experiments with an operating production line. Production’s job is to make product, whereas experiments are what they do in R&D. So how can we learn about an… Homogeneity ChartsThe fourth of six uses
Tue, 09/06/2016 - 10:28
The question “Is this batch like the others?” is asked all over the world on a daily basis. It turns out that the process behavior chart provides a very effective answer for questions about the homogeneity of the product stream.
In World War II,… Process Trial ChartsThe third of six uses for process behavior charts
Mon, 08/01/2016 - 15:37
Having described the report card chart and the process monitor chart in previous columns, we now turn to a third way that people use process behavior charts—the process trial chart. Here the emphasis shifts from the detection of unknown changes or… Process Monitor ChartsThe second of six uses of SPC (Corrected version of previous article)
Mon, 07/11/2016 - 13:36
Story update 10/9/2023: This article is a corrected version. The earlier version suffered from a programming error that affected all of the PID results.
Many articles and some textbooks describe process behavior charts as a manual technique for… Process Behavior Charts As Report CardsThe first of six uses
Mon, 06/06/2016 - 12:56
The simple process behavior chart can be used in many different ways. Since report card data are common in all types of businesses, the report card chart is often the first chart that people create. Some of the pros and cons of report card charts… Optimization and ExperimentationThe rest of the story…
Mon, 05/09/2016 - 15:55
Experimental designs that result in orthogonal data structures allow us to get the most out of both our analysis and our research budget. As a result, designed experiments have been used for everything from basic research to process optimization.… Useful HistogramsNo data have meaning apart from their context
Mon, 04/04/2016 - 10:31
Context involves both the background for the data and how the data behave. This behavior of the data is most easily seen by using two complementary graphs—the running record and the histogram. Here I address the secrets of creating useful histograms… Statistics 101 and Data Analysis: an ExampleThere may be a pop quiz on the secret foundation of statistical inference
Mon, 03/07/2016 - 15:49
Here we look at a simple example to discover the commonalties of various data analysis techniques widely used in industry today. Careful consideration of the following may result in insights that were not part of your introductory class in… The Levey-Jennings ChartHow to get the most out of your measurement system
Mon, 02/01/2016 - 10:43
The Levey-Jennings chart was created in the 1950s to answer questions about the quality and consistency of measurement systems in the chemical and process industries. This column will illustrate the fatal flaw in this technique and show a better…
