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Evan Miller
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PLZ Aeroscience is North America’s largest custom aerosol manufacturer and packager. It produces its own private-brand products and custom formulations, and provides contract filling for other customers. PLZ has been in business for more than 100 years and during the last six…
Takehiko Harada
Editor’s note: This is an excerpt from the book, Management Lessons From Taiichi Ohno: What Every Leader Can Learn From the Man who Invented the Toyota Production System, by Takehiko Harada (McGraw-Hill Education, 2015).
The phrase, “kaizen equals getting closer to the final process” was hardly…
Rachel E. Sherman, Robert M. Califf
In an earlier article, we discussed a pair of concepts—interoperability and connectivity—that are essential prerequisites for creating a successful national system for evidence generation (or “EvGen”). Here, we take a look at how we would apply these constructs as we go about building such a…
Quality Transformation With David Schwinn
The map is not the territory.
—Alfred Korzybski
This column is a tribute primarily to Jamshid Gharajedaghi, a long-time teacher, mentor, colleague, and friend. My wife Carole and I recently visited him while in Philadelphia doing a presentation for the International Society for Performance…
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The portable measuring arm, or portable arm coordinate measuring machine (CMM) has become an important quality control tool at many manufacturing companies. With the flexibility to be used nearly anywhere on a manufacturing floor, from in-process checks to large-scale assembly to…
William A. Levinson
Colonel Paul M. A. Linebarger’s authoritative Psychological Warfare (Infantry Journal Press, 1948) defines propaganda as any planned communication with the purpose to influence behavior, but this definition is actually too narrow. Propaganda consists of any action or communication, whether…
Gwendolyn Galsworth
Visual scheduling is a plain, two-dimensional format that maps out which products, parts, or subassemblies need to be produced, and when, in what quantity, and in what order. Nothing could be simpler.
In companies where schedules aren't published in a single, centralized location for all to see…
Superconducting (SC) magnetic and SC radiofrequency (SRF) devices designed for use in particle accelerators present challenging alignment problems. These devices are assembled and aligned at room temperature but operate at 2 Kelvin (K) to 4 Kelvin (K), with thermal offsets being large relative to…
Rina Molari-Korgel
On World Metrology Day this Friday, May 20, I ask that you pause a minute when you look at the alarm clock in morning, and then again as you set the thermostat or look at the weather report. World Metrology Day celebrates a link that binds humanity—the bond of a common measurement that is…
Belinda Jones
When the PrecisionPath Consortium concluded its second working meeting on February 25, 2016, noteworthy progress was made in the roadmapping process for advanced, large-scale manufacturing. More than 20 members of the consortium participated in this pivotal "“Needs Assessment and Gap Analysis”…
ECM Global Measurement Solutions
In greater Downeast Maine, boat builder Hodgdon Yachts plans for the construction of the 100-ft racing yacht called “New3” (also known as “New Cubed”). Set to be constructed and finished toward the end of the year, the vessel will be shipped to Australia for its first race. As Tim Hacket, the…
Jim Benson
We are all cursed with “surprises” at work. We come in, sit down, get ready for the day. We select a task to start on, and about halfway through, it explodes on us. The seemingly simple task now has 30 subtasks all lined up, ready to destroy our day.
This is stressful. Since we’re likely already…
Davis Balestracci
I’ve mentioned that design of experiments (DOE) is one of the few things worth salvaging from typical statistical training, and I thought I’d talk a bit more about DOE in the next couple of columns. The needed discipline for a good design is similar when using rapid-cycle plan-do-study-act (PDSA…
Mark Esser
Depending on whom you ask, May (or August or April—it would be great if someone were to standardize this, but we’re going with May) is National Inventor’s Month. Lots of people have dreams of being a famous inventor. Even I’ve had “ideas” for inventions before.
For instance, during the 1990s,…
Brooke Pierce
The healthcare industry is in a state of constant change, and with change comes opportunity. With the passage of the Affordable Care Act (ACA) and the Medicare Access and CHIP Reauthorization Act (MACRA), healthcare providers are, or will be, paid differently for their services. No longer can they…
When Marissa Meyer became Yahoo’s CEO in July 2012, employees and shareholders saw the glamorous ex-Googler, former vice president of product search and teacher of programming, as their savior. She made some big bets on everything from blogging to digital magazines, buying Tumblr, a blogging…
Taran March @ Quality Digest
They sound like words and have a mysterious dignity rolling off the tongue. Their meanings seem both apparent and elusive. If an alien delegation landed on Earth, words like these might feature in their formal greetings. They are the most expensively researched neologisms in use around the globe.…
Jeffrey Phillips
I find that I’ve become increasingly irritated with the narrow interpretations and self-serving definitions of what is, or is not, innovation. One of the most common scapegoats for innovation is brainstorming. No other activity is more frequently miscast, and often blamed, for failed innovation.…
Grant Ramaley
The Quality System Regulation (QSR) 21 CFR Part 820, aka FDA current Good Manufacturing Practices (cGMP) for Medical Devices, is what regulatory professionals should be referencing in their quality system procedures. Part 820 embodies all the major parts of the FDA quality system that are shared…
Mike Micklewright
Quiz time: What significance does the yin and the yang have in discussing standardized training? I suggest that you pause and guess (and then read on for the answer).
OK, we all get it, standards are a part of our lives in the business world, and they are gaining more and more focus as companies…
Richard Gates
Put your hands together. Now move them back and forth to rub them against each other. Feel that heat? That’s from friction. No matter if it’s between siblings or the gears of an engine, we usually think of friction as a bad thing, and often it is. Friction can cause things to heat up, wear down,…
Tonianne DeMaria
“It is a common experience that a problem difficult at night is resolved in the morning after the committee of sleep has worked on it.” —John Steinbeck
In Personal Kanban (Modus Cooperandi Press, 2011), Jim Benson and I discuss how workflow should be optimized for throughput, not capacity. Work…
Lisa Lang
Most of the time when I’m consulting, the problem that my clients think they have is not the real problem. That makes sense, because if people understood their real problem, they would just fix it. The fact that the problem still exists is a likely indicator that the real issue hasn’t been…
Harish Jose
Today I’d like to talk about kaizen—specifically, the order for kaizen. The term has come to mean “continuous improvement,” but kaizen originally translates from Japanese as “change for better.” To help clarify this useful concept, I’ll present three different views for approaching kaizen: Taiichi…
Antoine Tirard, Claire Harbour
Resurrecting your career after a long break isn’t easy. Stories of those who went through the transition can teach us how to better navigate a way back to work.
No one wants to have to choose between staying on her career path and tending to urgent personal needs, but that’s the situation faced by…
